Services


ABF is rendering comprehensive professional services from conception of projects to right through their completion with precision. It’s team of vastly experienced engineers studies the project details, prepares drawings and specifications and undertakes manufacturing as per standards which are sustained up to contract completion. ABF uses advanced CAD software and structural analysis tools and it’s well trained estimation team provides optimal solutions to clients. Timely erection and commissioning of projects is handled with utmost efficiency and professionalism. The works which are executed at ABF are 1) Structural Steel fabrications. 2) Platforms and fabricated mezzanine floors. 3) Ramps and walkways. 4) Built-up beams and built-up box sections. 5) Architectural super structures. 6) Purlin sections. 7) Large size CNC profile cutting. 8) Plate bending upto 40 mm thick x 4000 mm length. 9) Capable of taking up pre-engineered building projects right from civil work to plant electrification 10) Process equipment’s 11) Pressure vessels 12) Piping works Pressure Vessels ABF Engineering International Pvt Ltd fabricate pressure vessels for wide variety of applications in different industries like. Water Treatment Industries Chemical Industries Petrochemical Industries Refrigeration Industries All Process Industries These Pressure Vessels are designed as per various codes like ASME, PED, IS, BS, DIN or any other standard ABF Engineering International Pvt Ltd as per customer requirement. have excellent welding facilities which include GTAW / FCAW/SMAW & SAW. The entire welding is carried out under expert supervision using world best consumables. All the welding procedures and welders have been approved by all reputed companies and Third party inspection agencies. ABF Engineering International Pvt Ltd have skilled work force to manufacture quality equipments in different material of construction like carbon steel, stainless steel, duplex steel & super duplex steel, cupronickel, monel, hastelloy, titanium & many others. the range of pressure vessels manufactured is as follows. ABF Engineering International Pvt Ltd have excellent arrangements for quality Rubber Lining, Painting, Sea worthy packing and dispatching these vessels to any corner of the world on FOB or CIF basis. Heat Exchangers ABF Engineering International Pvt ltd specialize in High Pressure heat exchangers with Screw-plug closures used in Hydrocrackers and Hydro treaters under the guarantees, ABF Engineering Intl Pvt Ltd manufactures wide variety of shell and tube heat exchangers for applications in different industries like Petrochemical Industries Chemical Industries Fertilizer Industries Refrigeration Industries Process Industries ABF Engineering Internationall Pvt Ltd can design Shell and Tube Heat Exchangers with the help of advanced design software's like HTRI / HTFS and other software's for thermal as well as mechanical design. Tube sheets are drilled using CNC / radial drilling machines. Carbide reamers are used for excellent tube-hole finish. For every industrial heat exchanger, special mock ups are prepared to ascertain proper percentage of expansion. Tubes are expanded using electronic Torque Controller to ensure equal expansion in all the tubes. manufactures following ABF Engineering Internationa Pvt Ltd different type of Shell and Tube Heat Exchangers. Fixed Tube Sheet Kettle Type Reboiler Floating Tube sheets Any Type of Tube bundle Tube-sheets are normally forged and material is low carbon steel, low alloy steel, low temp. carbon steel, stainless steel, duplex steel, super duplex steel, titanium clad tube sheets, Inconel, monel, brass, cupronickel etc. Tubes used in these heat exchangers are of different geometries like plain, low finned, internally ribbed and finned, corrugated, helically coiled or with different types of tube inserts. Tube material may vary from carbon steel, low temp carbon steel, stainless steel (all grades) duplex steel, copper, brass, cupronickel, titanium etc. Tube rolling is carried out by electrical or hydraulic equipment controlled by torque controller. Pressure Vessels (I) has excellent facilities of redubbing. Old corroded or leaking tubes are pulled out of tube sheets with the help of hydraulic pulling machines and fresh tubes are inserted and expanded in these holes. Distillation Columns ABF Engineering Internationa Pvt Ltd can supply industrial distillation columns in various material of construction & as per various codes as follows. Design Code 1) ASME, Section viii Div 1 2) PED 3) IS 4) DIN 5) BS Material of Construction Carbon Steel, Low Alloy Steel, Stainless Steel, Duplex Steel, Inconel, Monel, Titanium & Many Others. Waste Heat Recovery System Our range includes Waste Heat Boiler system engineered for the recovery of Heat with IBR certification and Thermal Performance guarantees. Our unique new design has eliminated bulkiness, tube sagging and high rate of failures associated with conventional design. Our features ensure compactness and better efficiency of the system.

	we are offering pipe fabrication that ensures that each project meets customer specifications, from accuracy to cost-effectiveness, to quality and on-time delivery. Our controlled work environment provides efficient productivity, quality assurance / quality control, and safety we have completed many tough and demanding piping projects, power plants, wastewater treatment facilities, hotels, hospitals and gas utility installations. We understand the complexity and difficulty of projects that utilize a wide assortment of sophisticated piping materials run in congested areas and under difficult environmental ABF Engineering specializes in the installation and repair of power plant systems and equipment. We have both the experience and expertise to provide plant operators with the top quality workmanship these unique plants require. We understand what critical systems are and how to safely install and test them. Our welders, pipe fitters, boilermakers, and equipment settling crews are the best in the industry and are backed by supervisors and management that possess a complete knowledge of power plant requirements Typical work includes : Process piping for all major industries High purity piping for microelectronics industries Piping for biopharmaceutical industries Medical gas piping for health care industries Chrome-moly piping for power generation industries Clean in place piping for food & beverage industries Steam and condensate piping for pulp & paper industries Contained piping for chemical industries Waste treatment and removal piping for manufacturing industries Gas and fuel oil piping for refinery industries DI water systems for UHP applications Specialized Pipe fitter Training includes : Piping and components Material receiving and control Material storage Pressure testing Industry-specific safety concerns Welding and joining technologies ASME welding requirements Documentation and traceability requirements Inspection, examination and testing Types of pipe material fabricated and installed include : Stainless steels Carbon steels Nickel alloys (Inconel, Incoloy, Monel) Aluminum alloys Titanium Chrome-moly Copper Plastics ( PVC/CPVC, Polypropylene, PVDF, Teflon, PFA tubing, etc.) FRP (Fiberglass Reinforced Piping) Specialty lined piping systems All pipe fabrication and piping system installations are controlled by our Quality Assurance Plan Developed as with respect to client requirements. ABF Engineering Intl Pvt Ltd has ASME qual ified welding procedures, and qualified welders in our corporate data base. Customized QC plans are developed for all projects including manuals and procedures. Pipe Fabrication Expertise Includes: Aluminum Pipe ASME Code Welding Carbon Steel Pipe Pipe Bending Power Piping – High Pressure Steam Stainless Steel Pipe HVAC Services Include: Air and Water Balancing Boiler & Radiation Packages Cooling Towers Chiller Units Deaerator Units Duct & Ductless Split Systems Heat Transfer Plants Make-up Units Pumps (Water & Steam) Steam, Condensate, Hot & Chilled Water Piping Systems QUALITY ASSURANCE PROGRAM ASME Certified QA/QC Manual Quality Control System Code Stamps – PP & U WELDING Welding Procedure Specifications WPS, Jointly developed EIL & CIL Welding Processes SMAW Shielded Metal Arc Welding GTAW Gas Tungsetn Arc Welding GMAW Gas Metal Art Welding Welding Materials Carbon Stainless Aluminum Chromium Molybdenum Other All FABRICATION Pipe & Tube (up thru 36" diameter - all schedules) ROLL GROVING Carbon Steel All Schedule & All Dia Copper range of all size Stainless All Schedule & all Size PVC Plastic All Schedule & Size BENDING 1/2" TO 2" Schedule 80 PHYSICAL PLANT 200000 Square foot MISCELLANEOUS Hole Punching - 1/8" hole through 1-1/2" Hydrostatic testing to 10,000 psi Weld joint stress relieving Cad drafting Computerized estimating Grit Blasting & Painting

Structural Steel ABF engineering International Pvt Ltd Systems is proud to introduce a major new initiative into the fabrication of Structural steel. ABF engineering Intl Pvt Ltd provides customized Hot Rolled steel structures to markets such as Oil & Gas, Petrochemical Industry, Heavy Industries, Cement Plants, Aluminium smelters, high-rise buildings, airports and other specialized structures. ABF engineering Intl Pvt Ltd plant is located in Mangalore (Baikampady Industrial Area) and has a capacity of 10,000 tons per year. There are plans to expand this capacity in near future. The plant is equipped with the latest CNC steel processing equipment, capable of handling some of the largest sections’ sizes available. It is managed by a team of professionals with a wide experience in the structural steel industry. Our engineering department uses the latest versions of internationally renowned industry standard 3D and 2D software and is well versed with International British, American, European and other standards. ABF engineering Intl Pvt Ltd ISO 9000-2008 certified and implements a strict Quality Assurance and Quality Control System. The standard internal ITPs (Inspection & Test Programmers) have been developed to comply with the requirements of the Oil & Gas Industry and can also be modified to suit specific contract requirements. We are always available to support customers, wherever the project might be. PRE ENGINEERED BUILDING Pre engineered building is a steel structure built over a structural concept of primary members, secondary members, and the cover sheeting connected to each other. The structural members are custom designed to be lighter in weight as well as high in strength. For today and in the future, Steel has become the material of choice in building construction, compared to concrete and timber. Thus steel building designs have become more flexible, durable and adaptable. Pre Engineered Steel Buildings (PEB) revolutionized the construction market using built-ups in place of conventional Hot Rolled Sections. PEB is a steel structure built over a structural concept of primary members, secondary members, and the cover sheeting connected to each other. The structural members are custom designed to be lighter in weight as well as high in strength. Pre-Engineered Steel Buildings can be fitted with different structural additions like trusses, mezzanine floors, fascias, canopies and crane systems as per user requirements. Pre-engineered buildings are ideal for use in non residential, wide span low rise buildings. Among the advantages of PEB is low cost, consistent quality control, and fast delivery to name a few. PEB buildings are used for diverse applications such as factories, warehouses, offices, shopping malls, schools, hospitals, community buildings and several more. As a leading PEB manufacturer ABF Engineering Intl Pvt Ltd provides the complete service of engineering and fabrication thus ensuring better quality control at every stage of the process. Pre engineered building consists of following components: Structural Systems Secondary Systems Cladding Accessories

			Storage Solutions Storage Solutions help in providing effective storage solutions to customers through maximum storage capacity with optimal floor utilization. They consist of an upright frame, pallet supporting beam, frame connector, bracing channel, drum supports, guided pallet supports, coil and wire cradles, panels and base plate. This system is highly flexible allowing each cell level vertically adjustable quickly and effortlessly in steps of 50 mm to suit functional needs. Upright Frame Pallet Supporting Beam Frame Connector Bracing Channel Drum Supports Guided Pallet Supports Coil & Wire Cradles Panels Base Plate Pressure Vessels Towers Columns Reactors Storage tanks Ducts Stacks Structural Steel Works Pressure Piping Oil Fired Heaters Steam generating Plants Incinerators Heat Exchangers Silos Skid Mounted Metering Systems Roof trusses Platforms Staircases

	Product List

		Surface Condenser. H.P. Feed Water Heater L.P. Feed Water Heater Deaeratores CCW Coolers Radiators Evaporators Air Cooled Heat Exchangers Oil Coolers Gas Coolers Charge Air Coolers Fluid Coolers Air Heaters Inter Coolers After Coolers Condensers Air Coolers Cooling Coils Heating Coils Dehumidifiers Heat Pipes Chillers Hydrogen Cooler Heat Exchangers Air Cooled Heat Exchangers S&T Heat Exchangers Inter / After / Oil Coolers LPG Bullets,(Under CCOE) U' & Straight Tube Bundless Pressure Vessels Columns Reactors Process Condensers Chemical Storage Vessels Co2 Storage Tanks & Liquifiers Calorifiers / Economisers Air Receivers Water/Wastewater Systems Fuel and Material Handling Systems Cooling Systems Electrical, Control & Instrumentation Civil & Structural Piping – IBR & non IBR Mechanical Auxiliaries HVAC, Fire Fighting, etc